Our Helpful Buying Guide: Pallet Racking

In logistics and warehousing, the efficiency of your storage solutions such as pallet racking can improve productivity immensely. Pallet racking systems can assist many industries, offering a versatile and scalable approach to storage management. But with various types and configurations available, how do you choose the right one for your business needs? With BiGDUG’s Ultimate Guide to Pallet Racking, you can gain insights and tips to help you make informed decisions. Learn how pallet racking can optimise your logistics and warehousing operations.

Pallet racking is a great storage solution for warehouses, industrial settings, and retail units to store large quantities of palletised goods. They are designed to hold pallets stacked with products to make inventory management and item access easier.

Pallet racking utilises vertical space, saving warehouse space and allowing for higher storage density. Maximising the space, and storing stock on multiple secure levels, leads to other benefits such as structured storage that is scalable while remaining easily accessible. Make complete use of the space, and improve operational efficiency by saving costs and making the most of the square footage available.

Storing goods in a vertical layout provides a structured framework for the systematic storage and retrieval of goods. This keeps stock organised by allowing you to categorise products based on size, demand, SKU, and more. By keeping specific products grouped, you reduce the search time. Another feature of warehouse racking is the easy access it offers. It simplifies the loading and unloading of items.

Pallet racking enables better tracking and control of goods, optimising inventory management. By partnering pallet racking with other efficient logistic methods such as barcode scanning or RFID technology, your business can effortlessly monitor the flow of inventory in real-time. Prevent stockouts and overstock situations by being proactive with your inventory management. Reduce waste stock waste, avoid needless holding costs, and maintain product quality standards to drive customer satisfaction and profitability.

Easily expand storage operations with vertical scalability. In hand with optimising the use of warehouse space, you can accommodate a growing inventory without any significant modifications. Add additional racks, shelves, and aisles of pallet racking without the need for major structural alterations. Simple additions like shelves and racking protection are cheap and are worth the extra investment!

Pallet racking systems contribute to workplace safety by providing proper load placements, keeping aisles clear, and ensuring secure storage of goods. Engineered to support specific weight capacities, workers are guided to stack pallets within these parameters to maintain safe practice. Reduce the likelihood of accidents and collisions by keeping aisles clear. While improving warehouse navigation at the same time!

Pallet racking provides many logistical and warehouse benefits. Their scalability which continues to save space while optimising inventory management, makes their integration into any business vital. Streamline your operations with these affordable, scalable storage solutions. Prioritise the management of stock for better customer satisfaction, and in turn, increased profitability!

Identifying the pallet type, size, and weight capacity is important. Additionally, understanding how pallets will be loaded and the specifications of your forklift trucks ensure continuous operations. Determining the required number of pallet spaces and available height will also help you maximise your storage efficiency.

EUR1, EUR2, and EUR3 pallets dominate European and UK markets, each with unique dimensions.

The pallet material that you need will depend on what you need to use it for, as well as the environment, storage, transportation and cost.

Wood pallets are the most commonly used and are readily available and generally affordable. They are great for heavy loads and can be used in warehouses, shipping and general storage. You can expect empty wooden pallets to weigh around 13-22kg with softwood pallets being lighter than hardwood.

Plastic pallets are resistant to rot, moisture, and certain chemical damage. Due to their non-porous qualities, they are easy to clean and sanitise, meaning they are ideal for food or pharmaceutical industries. Empty plastic pallets are often lighter than their wooden counterparts, weighing in at around 7-13kg.

Heavy items should always be placed on lower rack levels to maintain stability and prevent the risk of toppling. Stack pallets securely and evenly to minimise the chances of shifting during storage and retrieval processes. To provide additional stability for loads, consider using pallet support bars or decking. These measures not only enhance safety but also help reduce the risk of accidents and damage to inventory.

Featuring heavy-duty uprights and beams, this system provides great strength to support heavy loads with ease. Its modular design allows for easy assembly and customisation to suit specific storage requirements, while adjustable beam heights accommodate varying pallet sizes. With a powder-coated finish for added protection against corrosion, the BiGDUG Pallet Racking System ensures long-lasting performance in demanding industrial environments.

These all-in-one kits include everything you need to set up a sturdy pallet racking system quickly and efficiently. Whether you’re expanding your warehouse or setting up a new storage area for inventory, BiGDUG Pallet Racking Kits provide a reliable and efficient solution for maximising storage capacity and improving workflow.

With these heavy-duty rack end protectors you can safeguard your systems and prevent damage from forklift collisions. Made from durable steel, these protectors protect rack ends, minimising the risk of costly repairs and downtime due to accidental impacts. With a high-visibility yellow powder-coated finish, they also serve as a visual deterrent, helping to improve warehouse safety by alerting operators to the presence of racking structures.

These reusable sacks are designed to hang securely from various surfaces, including warehouse pallet racking. With colour-coded options available for different types of recyclable materials, such as paper, plastic, and glass, these sacks promote easy sorting and collection of waste.

BiGDUG provides a variety of pallet supports and decking materials to enhance functionality and safety. Whether it’s wire mesh, timber, chipboard, or galvanised steel panels, there’s an option to suit every requirement.

Wire Mesh Decking – Ideal for damp or temperature-controlled environments.
Chipboard Decking – Suitable for hand-loaded storage or non-palletised goods.
Galvanised Steel Panels – Perfect for storing liquids with easy assembly.
Open Timber Decking – Ideal for supporting undersized or un-palletised loads.

In the dynamic environment of warehouse management, the right pallet racking system is indispensable. With insights from BiGDUG’s comprehensive solutions, you can optimise storage operations for maximum efficiency. Invest in quality pallet racking today and discover the full potential of your warehouse space.