Our Helpful Buying Guide: Pallet Trucks
2026/06/23
When it comes to optimising warehouse operations and assessing your lifting needs, choosing the right pallet truck is essential for maintaining safety, efficiency and overall productivity. Whether you’re moving stock in a busy distribution centre or managing deliveries in a retail space, it’s a decision you can’t afford to get wrong – and we’re here to make sure you don’t.
Since 2004, BiGDUG has been delivering high-quality, value-driven material handling solutions for workplaces, warehouses and beyond. From everyday manual models to electric, high-lift and specialist options, our extensive collection meets the diverse needs of any modern business.
In this buying guide, we’ll walk you through the key features and considerations so you can confidently choose which pallet truck is best for your requirements. Whether you’re replacing an old unit or investing in your first, BiGDUG is here to make sure you find the right one.
Choosing the Right Pallet Truck
Your step-by-step guide to buying a pallet truck that suits your needs
1) Pallet Size Matters
One of the key considerations when buying a pallet truck is the size of the pallets you’ll be moving. Ensuring compatibility between your pallet truck and the dimensions of your pallets is crucial for seamless operations.
| Pallet Type | Dimensions (mm) | Pallet Truck Width Across Forks (mm) | Pallet Truck Fork Length (mm) |
|---|---|---|---|
| UK Standard (GKN / CHEP) | 1200 x 1000 | 540 - 680 | 1150 |
| Euro Pallet (EUR / EPAL) | 1200 x 800 | 540 - 550 | 1150 |
| Half Pallet | 600 x 800 | 450 - 540 | 800 |
| Extra-Long or Double Pallets | Varies | 540 - 680 | 1500 - 2000 |
2. Assess Pallet Load Capacity
Always consider the weight load you’ll be moving. Choose a pallet truck with a capacity that comfortably accommodates your requirements without compromising safety or efficiency. BiGDUG’s range of pallet trucks includes a variety of weight load capacities from 1500kg on our light-duty models to 3000kg on our heavy-duty units.
3) Manual vs Electric Pallet Trucks
When deciding between a manual or electric pallet truck, consider the pros and cons of each carefully. While manual pallet trucks offer simplicity and reliability, electric alternatives provide enhanced efficiency and ease of use – particularly for larger loads or frequent use.
| Manual Pallet Trucks | Electric Pallet Trucks |
|---|---|
| Cost-effective solution | Reduces manual handling of heavy loads |
| Requires less maintenance | Increases productivity and speed |
| Easier to manoeuvre in tight spaces | Power-assisted lifting minimises muscle strain |
| Doesn't require additional training | Reduces the risk of manual lifting injuries |
| Many variations of fork size available | Environmentally friendly alternative to a forklift truck |
4) Operating Environment and Terrain
Consider the operating environment of the pallet truck. Are you intending to use it indoors or outdoors? And what terrain will you be working on?
- Indoor Use: Check for any limitations imposed by dimensions, height or accessibility of products
- Outdoor Use: Look for pallet trucks that function well in challenging situations, tolerate different weather conditions, and offer strong traction on slippery or wet surfaces
Understanding the Parts of a Pallet Truck
Understanding the components of a pallet truck is essential for maintenance and troubleshooting. When you buy a pallet truck, familiarise yourself with the different parts including the handle, forks, wheels and hydraulic pump to ensure smooth operation.
Different Types of Rollers or Wheels
The choice of material for your pallet truck rollers significantly impacts its performance and durability. Let’s explore the different types to determine the best fit for your warehouse or premises.
| Polyurethane | Nylon | Rubber |
|---|---|---|
| Robust and durable | Very low rolling resistance on smooth floors | Very low noise levels for quiet operation |
| Suited to floors with grit and dust | Durable and hard-wearing | Shock-absorbent |
| Runs smoothly and quietly on uneven floors | Will not leave marks on the floor | Offers good grip and traction |
| Resistant to oils, grease and chemicals | Can be noisy on uneven floors | Non-marking and won't leave unsightly marks on floors |
Single vs Tandem Load Rollers
Stability is key when operating any pallet truck. Consider the pallet size and the type of loads you need to move, as well as their weight and the type of flooring you’re working on. Use our guide below to help you understand whether you need single or tandem load rollers.
| Single Load Rollers | Double Load Rollers |
|---|---|
| Basic configuration | Roll more easily on uneven floors |
| Suitable for lighter loads | Recommended for heavier loads |
| Best suited for EUR pallets | Especially useful when handling UK pallets with closed fork pockets |
| May not perform well on uneven surfaces | Improved stability and weight distribution |
Best-Selling Pallet Trucks
Check out some of the most popular pallet trucks in stock now at BiGDUG!
BiGDUG Essentials 2500kg Pallet Truck
Easy to use and suitable for Euro and standard UK pallets. Designed with a maintenance-free hydraulic pump system and three-position lever for simple operation. Features a high-precision chassis with less starting force, easily handling loads up to 2500kg SWL.
- Suitable for Euro and standard UK pallets
- Safely handles loads of up to 2500kg
- High-quality polyurethane (PU) wheels
- Rubber-coated non-slip handle for comfort
Specialist Pallet Trucks
In addition to our popular BiGDUG Essentials and Deluxe collections, we also stock a variety of specialist pallet trucks for more complicated tasks or environments. If you’re looking to optimise efficiency and productivity in specialised operations, consider these pallet truck types.
Rough Terrain Pallet Trucks
- Suitable for rugged or uneven ground
- Perfect for farms, work sites and outdoor use
- Load capacities of up to 1500kg
Electric Pallet Trucks
- Fully powered drive and lift
- Reduces operator strain and fatigue
- Rechargeable battery for repeated use
Galvanised Pallet Trucks
- Ideal for cold, clean or corrosive environments
- Popular in food or pharmaceutical industries
- Safely lifts loads of up to 2500kg
Adjustable Pallet Trucks
- Manual fork width adjustments
- Accommodates different pallet sizes
- Lifting capacities of up to 2200kg
High Lift Pallet Trucks
- Lifts to an ergonomic working height
- Doubles as a workbench or lift table
- Perfect for packing, sorting or assembly tasks
Weighing Scale Pallet Trucks
- Saves time by weighing goods on the go
- Gives accurate weights of your shipments
- Accommodates loads of up to 2000kg
Pallets and Pallet Boxes
As well as our extensive collection of pallet trucks and other manual handling essentials like scissor lift tables and electric stackers, we can also help you stock up on all the pallets and pallet boxes you need. Check out a selection of our most popular products below:
BiGDUG Essentials Wooden Pallets
- Available in Standard UK or Euro dimensions
- Offered in packs of six for convenience
- Four-way entry for easy access and handling
- Heat-treated, kiln-dried and FSC-certified
BiGDUG Essentials Plastic Pallet Boxes
- Large 660L capacity for big or bulky items
- Available with solid or vented plastic sides
- Light, weather-resistant and easy to clean
- Available in a choice of pallet colours
BiGDUG Collapsible Pallet Boxes
- Stackable with heavy-duty pallet runners
- Fully collapsible to save storage space
- One or two half dropdown door options
- Stackable up to four high in use (nine folded)
Pallet Racking
A cost-effective and high-quality modular storage solution for warehouses, BiGDUG’s pallet racking is made from premium materials to withstand demanding and heavy-duty storage operations. Our adjustable pallet racking can be easily configured and adapted to most warehouse locations, optimising the use of all available height.
Offered in a variety of sizes held together with a wide range of accessories, BiGDUG can help you make the best use of valuable warehouse space. We’re here to ensure you consider all requirements, from suitable forklift trucks and load types to your day-to-day warehouse operations and workflow.
In Summary
Choosing the right pallet truck is a critical decision that can significantly impact warehouse operations. By considering factors such a pallet size, weight capacity, operating environment, and specialised requirements, you can select a pallet truck that enhances efficiency, safety, and overall productivity in your workplace.
Whether you’re looking to optimise your warehouse storage, reorganise your space or improve day-to-day productivity, our team of storage experts can make it happen. Get in touch today for a FREE consultation or download our full BiGDUG Pallet Truck Buying Guide for even more helpful advice.
Contact Us
Looking for a bespoke solution? Speak to our Business Solutions team to find out more.